The importance of diecast mold design in the production of industrial parts
Quality control and precise dimensions
Reduce production cost
Diecast mold features suitable for zamak parts
Technical behavior of Zamak in molding
Melt adhesion resistance
Diecast mold design steps in Novin Mould
1. Analysis of the three-dimensional model of the piece
2. Determining the channel system and air evacuation
3. Choosing the material of the mold
4. Cooling system design
5. Checking shrinkage and change of dimensions
The advantages of using the design services of the new mold diecast mold
Using specialized engineering software
Perform melt flow simulation tests
Before making the mold, the simulation of zamak diecast injection is done in the software to determine and correct the air concentration or possible cold spots.
Precise manufacturing with CNC machine
All the parts of the die cast mold are produced in the Novin Mould workshops with five-axis CNC machining and controlled by CMM measuring devices.
Support in the part production process
After the delivery of the diecast mold, the new producer accompanies the initial production process until it reaches stable conditions and optimal efficiency.
Key points in diecast mold design for non-zamak alloys
In addition to Zamak, diecast mold design for aluminum, magnesium and copper alloys is also done by Novin Mould. The key points in these types of formats are:
Mold heat control
Aluminum and magnesium alloys need to set the mold temperature in a lower range to reduce brittleness.
Choosing the right exit angle
Alloy parts usually have more shrinkage, so the exit angle is designed between 1 and 3 degrees to prevent the part from sticking.
Prevent thermal cracks
Using nitride coating and surface hardening in die-cast molds increases the lifespan and prevents cracking in alloy molds.
The role of design accuracy in improving the final quality of die cast parts
Appropriate mold design not only helps to reduce the cost and increase the life of the mold, but also has a direct effect on the appearance and uniform quality of the surface of the part.
In the Novin Mould factory, every diecast mold design is done from the modeling stage to prototyping and geometric correction with the participation of the quality control team, injection technical team, and material experts to achieve the best results for the manufacturers of Zamak and alloy parts.
How to increase the life of diecast mold in mass production
One of the most important concerns of producers in the diecasting process is the rapid wear of the mold. The following solutions are implemented in the Novin Mould collection to increase the life of the template:
- Selection of steel resistant to thermal shock
- Execution of accurate and uniform heat treatment
- Using optimal cooling system
- Surface coating with melt-resistant materials
- Periodic planning for polishing and mold maintenance
The reasons for the superiority of Novin Mould in diecast mold design
- High technical experience in zamak and alloy molds
- Using modern European equipment and software
- Ability to carry out trial injection testing
- Providing engineering services up to mass production stage
- Commitment to international quality standards
These features have made Novin Mould be known as one of the most reliable diecast mold design companies in Iran and have extensive cooperation with automotive, home appliance and component manufacturing industries.
summary
Finally, diecast mold design for zamak and alloy parts is a specialized process that requires in-depth knowledge of material behavior, injection engineering, and thermal control.
Novin Mold (Novinmold.ir) with the use of experienced engineers and modern equipment, carries out all stages of design and manufacturing of die cast molds with high precision and provides the best solution for manufacturers.
If you are looking to increase quality, reduce waste, and speed production in Zamak and alloy parts, cooperation with the technical team of Novin Mold will be the sure way to achieve these goals.